In a steam engine, the valve rod is connected to an eccentric rod by means of

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BPSC AE Paper VI Mechanical 2024 Official Paper
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  1. Universal joint
  2. Knuckle joint
  3. Flange coupling
  4. Cotter joint

Answer (Detailed Solution Below)

Option 2 : Knuckle joint
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Detailed Solution

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Explanation:

Knuckle Joint:

  • A knuckle joint is a type of mechanical joint used to connect two rods or components that are subjected to tensile or compressive forces. It allows a small degree of angular movement between the connected components, making it suitable for applications where the connected rods are not perfectly aligned or where some flexibility is required. In the context of a steam engine, the knuckle joint is specifically used to connect the valve rod to the eccentric rod, ensuring smooth and efficient operation of the valve mechanism.

Working Principle:

The knuckle joint consists of three main components:

  • Fork: One of the rods to be connected has a fork-shaped end, which provides two parallel lugs with a hole in each lug.
  • Eye: The other rod to be connected has an eye-shaped end, which fits between the lugs of the fork. The eye also has a hole that aligns with the holes in the fork.
  • Knuckle Pin: A pin is inserted through the aligned holes in the fork and eye, securing the connection. The knuckle pin is often secured with a collar or split pin to prevent it from slipping out during operation.

When tensile or compressive forces are applied, the knuckle joint transmits these forces from one rod to the other. The design of the joint allows for slight angular movement between the rods, accommodating any misalignment or dynamic motion during operation.

Applications:

  • Connecting rods in steam engines, as in the valve mechanism mentioned in the question.
  • Linkages in mechanical systems where some angular movement is required.
  • Structural applications where two components need to be connected flexibly.

Important InformationUniversal Joint

  • A universal joint is used to connect two shafts that are inclined at an angle to each other, allowing for the transmission of rotary motion. It is commonly used in drive shafts and other rotary systems. However, it is not suitable for connecting the valve rod to the eccentric rod in a steam engine, as this connection requires the transmission of linear motion with slight angular flexibility.

Flange Coupling

  • A flange coupling is used to connect two shafts rigidly for the transmission of rotary motion. It consists of two flanges that are bolted together. This type of coupling is not suitable for connecting the valve rod to the eccentric rod in a steam engine, as it does not allow for any angular movement or flexibility, which are essential in this application.

Cotter Joint

  • A cotter joint is used to connect two rods that are aligned and subjected to axial forces. It consists of a cotter pin that passes through the rods to secure the connection. While cotter joints are suitable for transmitting tensile or compressive forces, they do not allow for any angular movement, making them unsuitable for connecting the valve rod to the eccentric rod in a steam engine.
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